Special Purpose Projects

Custom-Engineered Industrial Hangar Door Solutions

Specialized Hangar Doors for Industrial Applications

Champion Group delivers custom-engineered hangar door solutions for specialized industrial environments that demand unique access requirements. From shipyards and mining facilities to manufacturing plants and storage complexes, our doors are designed to withstand extreme conditions while providing reliable, long-term performance.

Why Choose Champion Group Special Hangar Doors?

Extreme Environment Capability

Corrosion-resistant materials for marine environments, dust-proof sealing for mining operations, and temperature-resistant fabrics (-60°C to +80°C).

Unlimited Size Customization

Clear spans up to 150m wide and 40m high, accommodating massive industrial equipment, ships, and oversized machinery.

Rapid Deployment Technology

High-speed vertical lifting systems (<45 seconds) and ultra-fast fabric curtains minimize operational downtime.

Industrial-Grade Security

Heavy-duty locking mechanisms, blast-resistant configurations, and integrated access control systems for sensitive facilities.

Environmental Separation

Superior sealing properties prevent contamination, control climate zones, and maintain operational environments.

Cost-Effective Solutions

Minimal foundation requirements, low maintenance design, and energy-efficient operation reduce total ownership costs.

Specialized Hangar Door Solutions

Vertical Lifting Fabric Doors

Best for: Shipyards, mining facilities, large manufacturing plants
Max Clearspan: 150m | Max Height: 40m | Operation Speed: <45 sec
Features:
- Wind resistance up to 17-level (10-level standard)
- Heavy-duty reinforced PVC and industrial-grade materials
- No bottom tracks required – minimal foundation needs
- Weather-tight sealing with fabric overlapping
- Arctic-grade fabrics for extreme cold operations
Applications: Ship construction bays, mine equipment storage, locomotive maintenance facilities.

Heavy-Duty Curtain Doors

Best for: Environmental separation, contamination control, temporary partitions
Max Width: 120m | Deployment: Horizontal sliding or vertical drop
Features:
- Wind-blocking design that transfers stress to hardware
- Multiple fabric options: PVC, vinyl, mesh, or specialized materials
- Motorized or manual operation
- Sound ratings up to STC 55 for acoustic control
- Chemical-resistant coatings available
Applications: Paint booth separation, dust containment, noise barriers, temporary facility divisions.

Bi-Folding Industrial Doors

Best for: Heavy machinery access, crane-way applications, large equipment bays
Max Clearspan: 100m | Load Rating: Up to 15,000kg per panel
Features:
- Reinforced steel framework with industrial-grade hinges
- Hydraulic operation with emergency manual backup
- Integrated crane runway compatibility
- Custom opening configurations (single/double leaf)
- Explosion-proof electrical systems available
Applications: Mining equipment garages, industrial manufacturing, heavy machinery storage.

Sliding Track Systems

Best for: Space-restricted facilities, parallel door operations, security applications
Max Width: 200m | Track System: Ground or overhead mounted
Features:
- Vertical sectional panels with center posts sliding sideways
- Multiple door synchronization capability
- Blast-resistant and ballistic-rated options
- Automated vehicle detection and control
- Emergency evacuation configurations
Applications: Military facilities, secure storage complexes, port terminals, industrial complexes.

High-Speed Roll-Up Doors

Best for: Frequent access, climate control, contamination prevention, energy efficiency, safety compliance
Operation Speed: 2-5 m/sec | Max Size: 8m x 8m | Cycles: 1,000,000+ operations
Features:
- High-speed roll-up fabric specially designed for extreme conditions
- Self-repairing capabilities after impact
- Integrated safety sensors and soft-edge technology
- Remote monitoring and diagnostic systems
- Insulated fabric options for temperature control
Applications: Cold storage facilities, clean rooms, food processing, pharmaceutical manufacturing.

Swing-Out & Pivot Door Systems

Best for: Emergency egress, controlled access points, and light vehicle traffic
Max Width: 20m per panel | Operation: Automated or Manual | High-speed opening | Durable construction
Features:
- Reinforced steel frame with custom cladding options
- Integrated with building security and access control systems
- Full-perimeter weather sealing for harsh conditions
- Single or multiple panel configurations
- Custom security features and blast resistance
Applications: Personnel access points, clean room entries, specialized lab access, and security perimeters.

Specialized Applications & Industries

Dry Dock Doors: Massive openings for ship construction and repair facilities.
Marine-Grade Materials: Corrosion-resistant coatings and galvanized hardware.
Salt-Air Protection: Special sealing systems and drainage configurations.
Heavy Load Capacity: Designed for extreme wind loads and marine weather conditions.

Dust-Proof Sealing: Superior environmental separation keeping out dust, debris, and airborne materials.
Explosion-Proof Systems: Certified electrical components for hazardous environments.
Abrasion-Resistant Materials: Extended service life in harsh industrial conditions.
Equipment Compatibility: Custom sizing for oversized mining equipment and conveyors.

Clean Room Applications: Climate-controlled area separation with excellent sealing properties.
Chemical Resistance: Specialized fabrics and coatings for chemical processing environments.
Temperature Control: Insulated doors maintaining thermal zones and reducing energy costs.
Production Line Integration: Automated systems synchronized with manufacturing processes.

Warehouse Solutions: Large-scale storage facility access with minimal space requirements.
Cold Storage: Insulated systems maintaining temperature integrity.
Security Applications: Multi-level access control and monitoring systems.
Automated Systems: Integration with warehouse management and inventory systems.

Advanced Technical Features

Smart Control Systems

IoT Integration: Remote monitoring, predictive maintenance, and performance analytics.
Automated Operation: Sensor-based opening/closing with vehicle detection.
Emergency Protocols: Automatic emergency opening and backup power systems.
Access Control: Multi-level security with card readers, biometric systems, and time-based access.

Environmental Performance

Thermal Efficiency: R-values up to R-8 for insulated configurations.
Air Infiltration: <0.1 cfm/ft² at 25 mph wind speeds.
Water Resistance: IP65-rated electrical components and weatherproof sealing.
UV Protection: Fade-resistant materials with 15+ year service life.

Safety & Compliance

International Standards: CE marking, UL listed components, and ISO 9001 manufacturing.
Safety Systems: Laser obstacle detection, emergency stops, and fail-safe mechanisms.
Fire Ratings: Up to 3-hour fire resistance with certified materials.
Seismic Compliance: Earthquake-resistant design for high-risk zones.

Our Custom Engineering Process

Design Consultation

Site Assessment: Detailed analysis of structural requirements and environmental conditions.
Load Calculations: Wind, seismic, and operational load analysis.
Custom Specifications: Tailored design meeting specific operational requirements.
3D Modeling: Virtual prototyping and clash detection before installation.

Manufacturing Excellence

Precision Fabrication: CNC-machined components and quality-controlled assembly.
Material Testing: Certified materials meeting or exceeding industry standards.
Factory Testing: Full operational testing before shipment.
Quality Assurance: ISO 9001 processes ensuring consistent performance.

Global Installation

Certified Global Network: Installation through trusted partners across key industrial regions.
Local Compliance Expertise: Meets regional safety and building standards.
On-Site Supervision: Expert oversight for precision and safety during installation.
Post-Installation Support: Training and guides for smooth operation.

Frequently Asked Questions

What's the largest door size Champion can manufacture?

We’ve installed doors up to 150m wide and 40m high. Our modular design approach allows virtually unlimited sizing with proper structural support.

Can your doors handle extreme weather conditions?

Yes, our doors are tested for hurricane-force winds, extreme temperatures (-60°C to +80°C), and heavy snow loads. We can achieve up to 17-level wind resistance for special requirements.

What industries do you serve beyond aviation?

We manufacture doors for shipyards, mining facilities, and other industrial applications, including manufacturing, logistics, and specialized storage facilities.

Do you provide installation and service?

Yes, we offer turnkey solutions including design, manufacturing, installation, and ongoing maintenance services worldwide through our certified partner network.

Can doors be retrofitted to existing structures?

Absolutely. 85% of our special hangar door projects are retrofits. Our engineering team designs solutions that work with existing structural constraints.

What automation options are available?

Full automation including remote operation, smartphone control, integration with facility management systems, and IoT connectivity for predictive maintenance.